Analysis and Troubleshooting of Mechanical Faults in Roller Texturing Shot Blasting Machine
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No. |
F ault |
C ause |
R emedy M ethod |
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1 |
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1. Insufficient shot media |
Add new shot media |
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2. Insufficient blasting volume |
Adjust gate flow |
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3. Inappropriate shot media particle size |
Reselect shot media particle size |
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4. Unreasonable blasting area |
Adjust the angle of the blasting machine's directional sleeve |
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5. Inside the blasting machine, the distribution wheel and directional Severe wear on the sleeve and blades. |
Carefully inspect each part and replace severely worn components. |
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Belt on the shot blasting wheel is too loose or worn |
Retighten or replace it |
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Issue with shot supply |
Check the shot supply gate |
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Shot supply pipeline blocked |
Clear the blockage |
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2 |
Low dust separation efficiency |
1. Insufficient airflow |
1. Adjust the pipeline butterfly valve 2. Check if the dust collector and pipeline seals are well sealed. |
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2. Filter cartridge has too much dust adhesion |
Turn on the back-blowing fan |
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3. Filter cartridge is broken |
Replace the filter cartridge |
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4. Shot material is unevenly distributed during separation |
Adjust the regulating plate |
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3 |
The workpiece is not in the correct position |
Limit switch malfunction |
Adjust or replace |
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4 |
Bucket elevator slipping, loud friction, or collision noise |
1. Large material blockage
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1. Remove large material from the bottom of the elevator |
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2. Material causing blockage |
2. Open the lower inspection door of the elevator, manually use a shot suction device to remove materials, and strictly follow the startup and shutdown sequence specified in the instruction manual. |
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3. Belt slippage |
3. Adjust the upper tensioning device to tighten the belt. If it cannot be tightened, shorten the belt and reconnect it. |
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4 Belt deviation of the elevator |
4. Open the maintenance cover at the top of the elevator, observe the direction of belt deviation, adjust the pulley tensioning bolts, and perform single-action test runs while adjusting. |