2023-12-30
Metal Track-Type Shot Blasting Machine

Steel Track Shot Blasting Machine, also known as the track-type shot blasting cleaning machine, is a new product designed by Qingdao Hongxu United Equipment Co., Ltd. by integrating foreign technologies. It adopts a new, high-efficiency single-disc shot blasting wheel and a hypothetical drum formed by tough steel strips, which ensures even tumbling of the cleaned workpieces and reduces collisions, resulting in good cleaning effects. After the work is completed, it can automatically discharge materials. This machine is widely used for sand cleaning, rust removal, descaling, and surface strengthening of small and medium-sized castings, forgings, stampings, non-ferrous metal castings, gears, and springs. The whole machine is equipped with a dust collector, meeting national environmental emission standards. It features low noise, small footprint, stable performance, safety, and reliability, making it an excellent and ideal cleaning equipment in China. The working principle of the steel track shot blasting machine is as follows: after adding a specified number of workpieces into the cleaning chamber, the door closes, the machine starts, and the workpieces are driven by the drum to begin tumbling. Meanwhile, the shot blasting wheel throws shot at high speed, forming a fan-shaped stream that uniformly strikes the workpiece surfaces, thereby achieving the cleaning purpose. The thrown shot and sand particles flow through the small holes on the track into the bottom screw conveyor, which sends them to the elevator, and then to the separator for separation. Dust-laden gas is sucked by the fan into the dust collector for filtration, becoming clean air that is discharged into the atmosphere. Dust is blown back by air and falls into the dust collection box at the bottom of the dust collector, which users can regularly clean. Waste sand flows out through the waste pipe and can be reused by users. The mixture of shot and sand is recovered through the recovery pipe into the chamber body, and after separation by the separator, it is reused. The layout of the shot blasting wheels is determined through computer 3D dynamic simulation, with all angles and positions designed by the computer. While covering all workpieces that need cleaning, empty throwing of shot is minimized to maximize shot utilization and reduce wear on the protective plates inside the cleaning chamber. Features of the track shot blasting machine: 1. The steel track shot blasting machine adopts a cantilever centrifugal shot blasting wheel, with a large throwing angle, high efficiency, no dead angles, long service life, and simple structure. 2. The steel track shot blasting machine uses a BE-type separator, offering good separation efficiency and high productivity, which positively contributes to improving blades. 3. The steel track shot blasting machine adopts a DMC-type pulse reverse-jet bag dust collector, with dust emission concentrations below national standards, greatly improving the working environment for operators.

Hongxu United steel track shot blasting machine is a standard series of cleaning equipment. It is used to remove adhered sand, rust layers, oxide scales, and burrs from the surfaces of castings, forgings, stampings, and other workpieces that are prone to tumbling and falling, as well as non-brittle parts that are not easily broken and castings with shallow cores.

Features:

Torsion-resistant, high-rigidity machine body shell.
Rational chain drive system and geometric motion principles ensure that the sturdy, overlapping track shoes remain consistently and smoothly connected.
High-quality cast chain links, precision-machined and locally carburized.
Hardened and ground chain pins maintain minimal clearance tolerances even after prolonged load operation.
Advanced human-machine environment, easy to maintain:
All bearings are installed outside the shot blasting chamber.
All protective plates are installed using a modular building-block method, which is easy to disassemble and replace, and also ensures the housing is not worn by the shot flow.
The upper and lower positions of the material door are controlled by limit switches, and safety limit switches are used for monitoring.
The material door adopts an electric opening and closing mechanism with a compact structure. It is driven up and down by a reducer hoisting a steel wire rope, making it easy to use, safe, and reliable.

Model

15GNX

25GNX

Effective working volume (m³)

0.43

0.79

Dimensions (diameter × length) (mm)

Ф1092×1245

Ф1245×1650

Maximum load per barrel(kg)

1362

3000

Maximum single piece weight(kg)

227

360

Shot Blasting Rate(kg/min)

480

2*340

Power Consumption (kW)

49.3

78.3

Productivity (t/h)

5-6

10-12

Hongxu combined steel track shot blasting machine has become our company's regular standard product

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