2023-11-24
Shot blasting cleaning of the inner and outer walls of the steel cylinder.

The cylinder inner and outer wall shot blasting machine is a combined cleaning machine for cleaning the inner and outer walls of cylinders. It uses shot blasting to clean the outer surface and shot peening to clean the inner surface, removing the oxide scale from both the inner and outer surfaces of the cylinder.


The cylinder outer wall shot blasting machine mainly utilizes PLC electrical control, pneumatic valve and cylinder control for the loading and unloading system, and fault detection for the shot controllable gate and shot conveying, achieving automatic control of the entire machine. This results in high productivity, good reliability, and advanced automation levels.

1. Workpiece cleaning sequence

Loading bracket → Loading mechanism feeds workpiece → Enters shot blasting chamber → Shot blasting treatment (workpiece advances while rotating) → Exits shot blasting chamber → Unloading mechanism unloads workpiece → Unloading bracket

2. Shot circulation sequence

Shot storage → Flow control → Shot blasting treatment of workpiece → Bucket elevator vertical lifting → Shot and debris separation → (Recirculation)

3. Dust treatment sequence

Chamber dust → Butterfly valve air volume control → Bag filter → Discharge to atmosphere

   

   

4. Structural Features

The machine structure consists of a feeding mechanism, a feeding roller table, a shot blasting cleaning machine, a discharging roller table, a discharging mechanism, a pneumatic control system, an electrical control system, and a dust removal system.

The shot blasting cleaning machine is composed of a blasting chamber, a shot blasting head assembly, a shot chute and grid, a shot and debris separator, an elevator, a platform with ladder and railing, and a shot supply system.

The cylinder inner wall shot blasting machine mainly uses shot blasting technology to clean the inner wall of cylindrical bodies. It is a newly developed and researched type of cylinder inner wall shot blasting cleaning machine, and is the most advanced automatic cylinder inner wall cleaning machine available today. It primarily uses compressed air as power to accelerate shot particles, generating kinetic energy to blast the inner wall of the cylinder. When the cylinder is positioned in the blasting chamber, the spray gun automatically extends into each cylinder, moving up and down inside the chamber to achieve comprehensive cleaning of the inner wall. It is the preferred type for the gas cylinder industry. The main advantages are as follows:

1. Cleans the oxide scale inside small cylinder cavities and attachments generated during the stretching manufacturing process, achieving a clean metallic color. After treatment, the inner surface cleanliness of the workpiece reaches sa2.0-2.5 (GB8923 - 88).

2. Eliminates residual compressive stress generated during cylinder firing, stretching, and pressing forming processes, improving the cylinder's fatigue strength limit and resistance to stress corrosion cracking.

3. Improves the quality of the cylinder inner cavity, which is beneficial for enhancing the cylinder's anti-corrosion effect, permanent wear resistance, and resistance to impact and vibration.

4. This machine can achieve automated cleaning workflows such as automatic bottle feeding, conveying and arranging, pressing and positioning, rotating 90°, extending the spray gun into the cylinder, automatic cylinder rotation, and moving the spray gun up and down for cleaning. Combined with a complete shot circulation system and advanced dust removal system, it is currently the only model in China capable of cleaning the inner wall of small-neck cylinders. For inquiries, call 13791939299.

                                                 Technical Parameters

Model

Cleaning Workpiece Size

Station

QPN18

φ108-406mm

1

QPN28

φ219-406mm

2

QPN48

φ219-406mm

4

QPN650

φ425-650mm

1




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